Dual Disc. I have 20+ years experience wrenching. Harley-Davidson® Performance Clutch Kit $495.99. Harley Clutch Adjustment on a Softail or Dyna. I need torque specs for everything on - Harley Davidson 2000 FXDWG Dyna Wide Glide question I had a bad chatter taking off from a stop mostly when it was cold and I just started to ride. HEAT THE ENGINE UP TO OPERATINGTEMP THEN RETORQUE. Discussion in 'Softail Models' started by BOWHIKER, Mar 17, 2010. Wheelbase (in) so i finally pulled the inner primary today for the first time and it was a lot easier than expected, just a little time consuming for my first time doing it. to get it running and performing to perfection. Discussion in 'Softail Models' started by BOWHIKER, Mar 17, 2010. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103. Derby is 84-108 inch (7-9 ft.) lbs. Standard. The torque specs are the same as with any Evolution engine. For many Sportster fans, the famous 42 foot-pounds of torque needed to tighten the cylinder bolt is a... Head Bolt. I printed off the complete torque specs for the softail models . These .pdf's are taken directly from the factory shop manuals. Entries (RSS) Show More. Show Less. Have a specialty? Vehicle Specifications 2007 Harley-Davidson Electra Glide Ultra Classic. The surface area is increased by 13%, and the spring rate is increased by 10% for a combination that can handle over 115 ft-lbs of torque … (0.97-1.09 mm) Spark plug torque - 12-18 ft-lbs (16-24 Nm) Oiling System. 2019 Peugeot Django 125 ABS Blue Use Harley-Davidson torque specifications, so you don’t push the hub onto the main shaft too far, and possibly damage the hub bearing. The Softtail Rocker achieves this torque rating with a 1,573 cc, twin-cylinder, four-stroke cycle engine. All of BDL’s products are designed to fit stock OEM Harley parts. Page 1 of 2 1 2 Next > BOWHIKER Junior Member. As far as clearance on the starter gears, I've never seen a spec. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Reply. 1 Posts #21 • 7 mo ago. Harley Davidson Motorcycle Specs Specifications and Information Handbook. It's hard to see but they ware deep grooves in the aluminum. These are .pdf files containing the torque specs for these bikes taken directly from the factory shop manuals. I usually shoot for 95% because, like said previously, torque wrenches normally have max of +-4% error when calibrated. SOURCE: Need the torque specs on clutch for a 85 FLHTC. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Great help for me. This bolt-on kit harnesses the centrifugal force of spinning weights to increase the clutch capacity as engine speed increases. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Ask Your Own Motorcycle Question. Fuel Capacity (l) 18.9. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . The engine produces a maximum peak output power of and a maximum torque of 105.00 Nm (10.7 kgf-m or 77.4 ft.lbs) @ 6600 RPM . ... Harley-Davidson® Clutch Assembly Kit $474.99. The Sportster is a line of Harley-Davidson motorcycles first produced in 1957. Be sure to achieve free play on the clutch cable to verify that you have proper adjustment on the clutch cable pack, and check for the proper specs in your service manual for adjusting the primary chain (if your model has the adjustment window). Apply to be an Expert . Rear Brake Type. Be sure to replace the bearing in the clutch basket. It With this, it sounds like a Harley and I get a lot of 'Sounds awesome' from the masses. Yes, this is normal. Clicking this will make more experts see the question and we will remind you when it gets answered. Use Loctite 271 on threads. The components go together with ½ of 1/1000 of an inch press … it doesn’t take much over tightening to expand the taper and cause trouble. Harley-Davidson motorcycles specifications, all models timeline. Dec 12, 2008 23:41:08 GMT -5 . MT MT 4. This is one of several short videos demonstrating removal and installation of a new stator our 1995 Harley Davidson Heritage Softail Classic. as instructed in your factory manual. 5,143 Posts #2 • Feb 16, 2014. The engine produces a maximum peak output power of and a maximum torque of 115.26 Nm (11.8 kgf-m or 85.0 ft.lbs) @ 3000 RPM . Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Share this conversation. Mount the new hub up and see if it doesn't look better when done. Welcome to Barnett Tool & Engineering - Home of Barnett custom cables and clutches. Harley Clutch Adjustment on a Softail or Dyna. Posted by jb18squealer on Sep 17, 2011. Torque (Ft Lbs) 92.6. B-1B, I don't understand when you say "90% minimum" or shoot for 95%. If the fastener rotates, remove it and determine if it had a threadlocking agent upon original factory assembly. Please help … Use a new key too. Be sure to achieve free play on the clutch cable to verify that you have proper adjustment on the clutch cable pack, and check for the proper specs in your service manual for adjusting the primary chain (if your model has the adjustment … 1999 Harley Davidson FXDWG Dyna Wide Glide torque specs My son has a 99 FXDWG. Carburetion Type. With a torque assist clutch, the more torque applied to the clutch pack, the harder it grips. Bob teaches you how to adjust the clutch and primary chain on your Harley Softail or Dyna model. Designed to protect the clutch adjuster mechanism from dirt, water, and particularly juicy airborne arthropods, the clutch cable cover (or “boot”) is the accordion-looking piece of rubber that … If anyone has these specs for other makes and models of bikes please contact me to get them added here. Reaching the peak torque levels at a low rpm allows for increased handling and performance. The Twin Cooled 103 comes with a factory hydraulic clutch. What is the torque spec for putting the bolts back in for the crankcase How do you repair a 1990-2004 Harley Davidson softail clutch Primary Clutch Nut, 1963 to 1981 75-80 ftlbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. This is a collection of torque specs for all the nuts, bolts, and fasteners on your motorcycle. 140 ft-lbs. Most likely your clutch basket Springs on the backside are shot! SOURCE: Need the torque specs on clutch for a 85 FLHTC. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Posted on Sep 24, 2009 If you try the BDL hub on a stock OEM mainshaft you will note that it fits perfectly. 14-21 is or seems to be a big difference . You guys are making it easy for me. Just bought a 2002 VTX 1800 and I am doing all the maint. Harley Davidson Forums. Want Answer 0. NOTE: Our example motorcycle is a 2014 Harley-Davidson Low Rider, but the process is going to be the same for whatever model of Big Twin you pilot. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. Sportster Bolt Torque Specs Cylinder Bolt. What About Clutch Adjustment? Torque: 135.6 Nm (13.8 kgf-m or 100.0 ft.lbs) @ 3500 RPM: Compression: 9.6:1: Bore x stroke: 98.4 x 111.3 mm (3.9 x 4.4 inches) Fuel system: Injection. This will need to come apart for belt replacement, to change primary gearing, removal of motor or transmission. Re-install the clutch basket into the primary case (with chain and the associated components!). The Harley-Davidson VRSCA V-Rod model is a Custom / cruiser bike manufactured by Harley-Davidson . Some aftermarket mainshafts are oversized which will make our hub feel too tight. ©2002-2021 Bareass Choppers Motorcycle Tech Pages Steve, Motorcycle Mechanic. The Screamin’ Eagle Variable Pressure Clutch is designed to help put the added power from a Screamin’ Eagle Stage Kit to the pavement. Can't seem to find them anywhere and I'm stranded at work. In this version sold from year 2006 , the dry weight is 287.6 kg (634.0 pounds) and it is equipped with a V2, four-stroke motor. The Harley-Davidson FXDBI Street Bob model is a Custom / cruiser bike manufactured by Harley-Davidson . None are critical, close is good, even is better. I need the clutch pack torque specs for a 2007 Dyna Superglide, I need all the specs for the primary case and outside bolts as well. 35 ft-lbs difference between the two. The surface area is increased by 13%, and the spring rate is increased by 10% for a combination that can handle over 115 ft-lbs of torque at the crank. The torque specs are the same as with any Evolution engine. Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump Pressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C) Rocker Arm IN. Let the House of Harley-Davidson, Milwaukee’s oldest Harley dealer, give you the best Harley-Davidson experience of your life! Also, I know HD doesn't recommend re-using the clamps, but the bike has 850 miles on it. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103: 175 ft-lbs. Motorcycle Mechanic: Steve, Motorcycle Mechanic replied 9 years ago. Two lines in nut on Compensator and one line in clutch hub nut. Answered in 1 hour by: 9/17/2011. and Comments (RSS), Rear shocks - Honda Shadow Forums : Shadow Motorcycle Forum. With this drive-train, the Harley-Davidson VRSCA V-Rod is capable of reaching a maximum top speed of . I am unable to download the HD Manual. Get more performance from the Original Equipment clutch. Harley Clutch Adjustment on a Softail or Dyna. Lets say my rear axle nut needed to be set to 90-105 ft/lbs. According to enthusiasts Allan Girdler et al., this makes it arguably the longest lasting model in motorcycle history. Check fastener torque using a known good, accurately calibrated torque wrench that is set to the minimum specification for that particular fastener. Pressing the hub out damages them. If I understand you correctly, your saying you would tighten it to 95% of 105? For the Dyna group, the maximum torque produced is 79 foot-pounds at 3,500 engine revolutions per minute. Anyone know the torque specs for the exhaust clamps? These are .pdf files containing the torque specs for these bikes taken directly from the factory shop manuals. A quick inspection of your clutch master cylinder and line is all that is necessary. The new clutch also gives better feedback at the lever. Since many Harley owners build their engines, this means that the clutch will be able to handle the increased output. sherifflittle said: yeah local shop sai he would do it for $300 including parts and labor. My BDL open drive has a loud rattle coming from the clutch. CLOSER TO 70 THAN 55. What value would you shoot for. Also, red loctite sold in auto parts strore is different than what Harley recommends for red loctite. The compensator sprocket 150-165 foot pounds. 14-21 is or seems to be a big difference . Posted on Sep 24, 2009. 2013 Heritage Softail Classic Pearl Blue SE intake & slip ons Stage 1 download 2013 GT500 Deep Impact Blue Completely stock. The torque specs are the same as with any Evolution engine. Fuel Injected. 2 0 0. There is no adjustment to be made at the clutch pack and the clutch cable is now replaced with a hydraulic line; eliminating a cable adjustment. Forums > Harley Davidson Motorcycles > Softail Models > Torque specs. Be sure to achieve free play on the clutch cable to verify that you have proper adjustment on the clutch cable pack, and check for the proper specs in your service manual for adjusting the primary chain (if your model has the adjustment … 1992 Harley Sportster 1200-----"Life is not a journey to the grave with the intention of arriving safely in a pretty and well preserved body, but rather to skid in broadside, thoroughly used up, totally worn out, and loudly proclaiming -- WOW--What a ride!!!" It’s a fantastic cruiser motorcycle with a large windshield and hard bags. 1991-2003 Harley-Davidson XL883 XL1200 Sportster Quick Reference. Two lines in nut on Compensator and one line in clutch hub nut. Use Loctite 271 on threads. Posted on Sep 24, 2009 Sportster Bolt Torque Specs by Frank Luger . MM Use Loctite 271 on threads. 1991-2003 Harley-Davidson XL883 XL1200 Sportster Fuel System But it's not a lot of free travel. The Harley Softtail Rocker has a peak torque rating of 86.3 foot-pounds when its engine is operating at 3,200 rpm. I printed off the complete torque specs for the softail models . These .pdf's are taken directly from the factory shop manuals. Step 1: Remove the clutch cable cover. Harley-Davidson FXWG Specs Harley-Davidson XLH Sportster 1100 Evolution Specs Harley-Davidson XLH Sportster 1100 Evolution De Luxe Specs Harley-Davidson XLH Sportster 883 Evolution Specs Harley-Davidson XLH Sportster 883 Evolution (reduced effect) Specs Harley-Davidson XLH Sportster 883 Evolution De Luxe Specs 1985. Also, Tips for all bolts!Thank you for watching. Thanks . The torque specs are the same as with any Evolution engine. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in sequence. 434 28 5. AWARNING SNAP-ON STX70E T70 SOCKET BIT FASTENER Compensating sprocket bolt, first torque Compensating sprocket bolt, final torque Clutch hub mainshaft nut Primary chain tensioner fasteners TORQUE VALUE 100 ft-lbs 175 ft-lbs 70-80 ft-lbs 21-24 ft-lbs 135.6 Nm 237.3 Nm 94.9-108.5 28.5-32.6 Nm Wear safety glasses or goggles when removing or installing retaining rings. The compensator sprocket 150-165 foot pounds. save 9% View Details. Be sure to achieve free play on the clutch cable to verify that you have proper adjustment on the clutch cable pack, and check for the proper specs in your service manual for adjusting the primary chain (if your model has the adjustment window). The compensator sprocket 150-165 foot pounds. Refer to Photo 2. i think i can get a belt at work for nothing and then just have to get fluid and gaskets,so i could come out pretty cheap. Special Tools, Sportster Specifications, Torque Specs, VIN and Engine Number Location, General Torque Specifications. HELP! gear lube. Clutch hub nut (left handed threads) 60-80 foot pounds. Thanks!!!!! damayres Great Big Dawg. Posts: 43 Torque specs ... Variator & clutch? The hub will position the whole clutch asm on the main shaft. Torque: 138.0 Nm (14.1 kgf-m or 101.8 ft.lbs) @ 3250 RPM: Compression: 9.6:1: Bore x stroke: 98.4 x 111.3 mm (3.9 x 4.4 inches) Fuel system: Injection. Damaging something like an intake manifold bolt allocation or a clutch basket screw allocation can be a time consuming and possibly an expensive mistake. Front Brake Type. Clutch hub nut (left handed threads) 60-80 foot pounds. Bob teaches you how to adjust the clutch and primary chain on your Harley Softail or Dyna model. Harley-Davidson FLHTC 1340 Electra GIide Classic Specs Harley-Davidson … 1999 Harley Davidson FXDWG Dyna Wide Glide torque specs My son has a 99 FXDWG. Date published: 2018-01-01. I checked the stickys and couldn't find the info. Spark plug type Harley-Davidson - 6R12 Spark plug gap - 0.038-0.043 in. Do you think they will be OK? This is a collection of torque specs for all the nuts, bolts, and fasteners on your motorcycle. 6. Bareass Choppers Motorcycle Tech Pages are powered by WordPress I printed off the complete torque specs for the softail models . Use Loctite 271 on threads. Digital Instrumentation. I work on jet bombers and was always taught to torque to 90% minimum. Check fastener torque using a known good, accurately calibrated torque wrench that is set to the minimum specification for that particular fastener. At the same rpm, the engine produces 76 foot-pounds in the Softail group of bikes. Search Fixya. In this version sold from year 2005 , the dry weight is 275.0 kg (606.3 pounds) and it is equipped with a V2, four-stroke motor. gear lube. Harley's head-bolt torque method harkens back to a time when torque specifications were … Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. The compensator sprocket 150-165 foot pounds. SOURCE: Need the torque specs on clutch for a 85 FLHTC. We use cookies to give you the best possible experience on our website. Between the loctite and the proper torque, this should be fairly hard to get appart. Two lines in nut on Compensator and one line in clutch hub nut. The torque specs … Cutaway of the Milwaukee-Eight 107, which Harley-Davidson says offers faster throttle response, more torque, better sound, improved fuel economy and a smoother ride than the Twin Cam 103. If it HARLEY'S RECOMMENDED TORQUE IS 55 TO 70FT POUNDS. Harley Clutch Adjustment on a Softail or Dyna. Milwaukee-Eight Stage II - Torque is rated 4.4 out of 5 by 11. The engine produces a maximum peak output power of and a maximum torque of 105.00 Nm (10.7 kgf-m or 77.4 ft.lbs) @ 6600 RPM . Performance clutch kit converts the 8-plate clutch to a 9-plate design. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . Turned out the stock clutch baskets have a really crappy designed to hold the torque springs in. 3. In this video, I show you how to properly torque a Harley Davidson cylinder head. This system eliminates clutch adjustment from your scheduled service. Bob teaches you how to adjust the clutch and primary chain on your Harley Softail or Dyna model. I'm looking to find the torques specs for a 98 Softail Custom assembled in 02. Outer primary cover is 108-120 inch (9-10 ft.) lbs. Clutch hub nut (left handed threads) 60-80 foot pounds. Fuel Capacity (gal) 5. Keep in mind this is the one for the 2007 modeles . the only thing i didnt have that the book stated was lock tight. Clutch hub nut (left handed threads) 60-80 foot pounds. Forums > Harley Davidson Motorcycles > Softail Models > Clutch Basket Bolt Torque Specs??? Compare Bike Makes, Models, Manufacturers Save Share. Harley Davidson Forums. (You must log in or sign up to reply here. hey there thanks for making this website it is very helpful for guys like me working on our own bikes. - 2016 Stator Repair - 3d of 9 - Clutch Installation - Torq specs.AVI Page 1/8. Keep in mind this is the one for the 2007 modeles . Bob teaches you how to adjust the clutch and primary chain on your Harley Softail or Dyna model. Is this normal? The torque of an Evolution 1340-cc engine depends on the motorcycle it is fitted to. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. If the Harley hand controls fastener does not rotate, its torque has been maintained. Love this site. Torque Specifications. 2020 Harley-Davidson Road King Contents Model Overview Specifications Features Photos Videos Links The 2020 Harley-Davidson Road King is the quintessential touring motorcycle from Harley. Search for: Motorcycle Torque Specs Posted by Bare | Last Updated August 22, 2013. I need torque specs for everything on - Harley Davidson 2000 FXDWG Dyna Wide Glide question Disc. Discussion in 'Softail Models' started by jd3027, Sep 24, 2013. jd3027 New Member. ). Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. I need the clutch pack torque specs for a 2007 Dyna Super Glide, I need all the specs for the primary case and - Answered by a verified Motorcycle Mechanic. Performance clutch kit converts the 8-plate clutch to a 9-plate design.